Controls Engineering

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control engineering

Advanced Control System Solutions for Enhanced Performance and Reliability

At DynoConv Engineering, our approach to control system design is all about creating sophisticated, tailored solutions that significantly enhance both performance and reliability. We understand that effective control systems are the backbone of efficient operations across various industries, from manufacturing and energy to healthcare and transportation. Our dedicated team of experts combines cutting-edge technology with industry best practices to deliver solutions that not only meet your specific needs but also adapt to the evolving landscape of your business. By leveraging advanced modeling techniques and innovative control strategies, we ensure that every system we design is optimized for maximum efficiency and minimal downtime. We provide comprehensive implementation support during the Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) process, including thorough documentation, to ensure all control systems are rigorously tested, validated, and fully documented for optimal performance before deployment. Our solutions are designed with scalability in mind, allowing seamless integration with your existing systems while preparing for future growth. We prioritize safety and compliance, ensuring that every design adheres to the highest industry standards and regulations. With a customer-centric approach, we provide ongoing support and maintenance, guaranteeing sustained performance throughout the lifecycle of your control systems.

Electrical Control Design

At DynoConv, our electrical control design services encompass the full spectrum of designing efficient and reliable control systems. We begin by selecting the appropriate hardware and software components that align with system requirements, ensuring optimal performance and compatibility. Our team then focuses on precise panel sizing and layout design, optimizing space and ensuring easy access for maintenance. We utilize industry-leading tools like AutoCAD Electrical and E-Plan for detailed panel schematic design, providing clear and accurate electrical schematics that streamline installation and troubleshooting. This comprehensive approach guarantees that all control systems are designed to meet both functional and regulatory standards, delivering reliable, cost-effective solutions.

electrical control

Core Technologies Used in DynoConv Engineering

Programmable Logic Controllers

Programmable Logic Controllers

Essential for automating industrial electromechanical processes. Our expertise leverages PLCs from leading manufacturers such as Siemens, Rockwell Automation, Mitsubishi, and Schneider Electric.

Supervisory Control

Supervisory Control and Data Acquisition

We use SCADA for real-time monitoring and control of industrial processes, enabling operators to make informed decisions based on live data.

Human-Machine Interfaces

Human-Machine Interfaces

HMI tools that facilitate interaction between operators and machinery, designed for user-friendly operation and monitoring.

Industrial Internet of Things

Industrial Internet of Things

We integrate devices and systems for data exchange and analysis, enhancing connectivity and improving operational efficiency.

Automation Technology

Automation Technology

AutoCAD (Computer Aided Design) plays a vital role in our automation technologies. We use advanced CAD software to create detailed designs and layouts for control systems.

Communication Protocol

Communication Protocol

We specialize in configuring industrial communication networks, utilizing protocols such as Ethernet/IP, Profinet, Modbus TCP/IP, Profibus in customized and economical ways.

IO-Link

IO-Link

We specialize in implementing IO-Link technologies to provide seamless communication between the controller and the other Actuators and sensors and to minimize the bulk amount of wiring.

Vision and Scanners

Vision and Scanners

We specialize in implementing Vision based Automation and Barcode based Tracking Automation such as Cognex/Keyence/Omron.

Control System Design and Implementation Services

We assist in the selection of high-quality hardware and software from leading brands such as Rockwell Automation, SIEMENS, OMRON, SCHNEIDER, KEYENCE, COGNEX, PHOENIX CONTACT, and SICK, ensuring that the right components are chosen for optimal performance and compatibility with your control systems.

  • Factory Acceptance Testing: Conducted at the manufacturer’s site to ensure the system meets design specifications before shipping.
  • Site Acceptance Testing: Performed on-site after installation to verify that the system operates correctly in the actual environment.
  • We specialize in debugging and troubleshooting control system issues to ensure seamless operation and reliability of the system before it is finalized for deployment.
  • We perform advanced simulation and emulation to validate control strategies, ensuring that all systems function as intended and meet performance requirements prior to deployment.

The most common Controls Documentations prepared during the closeout of a project are below

  • Installation Manual
  • Operational Manual
  • Controls Narrative
  • Alarms Cause and Effective
  • Maintenance Manual

In Controls Engineering, we utilize industry-leading software such as Studio 5000/ TIA Portal/Cx-Programmer/Unity Pro Developer for control system programming, Ignition/ Factory Talk SE/ Factory Talk Optix for SCADA, FactoryTalk ME/ TIA portal/NB Designer/ Vijeo Designer for HMI development, Autodesk AutoCAD Electrical for detailed electrical design, and ePLAN for efficient panel design and documentation.

controlling machine
control room